Fully Automatic Dual-End Wire Cutting Stripping Crimping and PVC Insulation Sleeve Insertion Machine ZOKO-028HS
| Model: | ZOKO-028HS |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Automatic Terminal Crimping and PVC Insulation Sleeve Insertion ; |
Fully Automatic Dual-End Wire Cutting Stripping Crimping and Insulation Sleeve Insertion Machine
(Wire Harness Processing Equipment)
Model: ZOKO-028HS
Fully Automatic Cut Strip Crimp Terminal with Insulation Cover Loading Machine
This fully automatic wire harness processing machine performs dual-end wire cutting, stripping, terminal crimping, and automatic insertion of translucent insulation sleeves (PVC/nylon terminal insulating covers) over the crimped terminals.
Ideal for spade/Faston terminals, it completes the entire process of cutting, stripping, crimping, and sleeve loading in one cycle, significantly improving efficiency and reducing labor.
Compatible with various wire gauges and terminal types. Equipped with vibratory bowl feeder for sleeves. Optional CCD vision inspection and crimp force monitoring available.
This fully automatic dual-end wire cutting stripping crimping and insulation sleeve insertion machine is a high-efficiency wire harness processing solution designed for simultaneous terminal crimping and automatic loading of translucent PVC insulation sleeves. It completes wire cutting to length, dual-end stripping, terminal crimping, and precise insulation sleeve insertion in one continuous automated cycle. Ideal for automotive wiring harnesses, home appliances, electronics, and industrial connectors, this machine significantly boosts productivity while reducing labor costs.
Technical Features
- Fully automatic process: wire cutting, stripping, insulation sleeve insertion, terminal crimping, and precise sleeve positioning in one machine.
- Patented cutting and stripping mechanism (Utility Model Patent No.: ZL 2013 2 0770543.2) featuring a dual-direction lead screw cutter assembly for superior accuracy and durability.
- Compatible with both side-feed and end-feed applicators (European and Japanese standards) with quick-change capability.
- Both ends of the wire can be crimped with terminals and fitted with PVC insulation sleeves simultaneously.
- All parameters including cutting length, stripping length, and sleeve insertion depth are digitally controlled via intuitive touch screen for high precision and easy operation.
Fully Automatic Housing Insertion and Terminal Crimping Machine working video:
Detailed Specifications
| Item | Specification |
| Model | ZOKO-028HS |
| Machine Dimensions | 1900 L × 970 W × 1980 H (mm) |
| Applicable Wire | AWG #12 – #28 |
| Cutting Length | 80 mm – 3000 mm (conveyor belt required for lengths over 800 mm) |
| Cutting Accuracy | Within 0.5 mm + cutting length × 0.2% |
| Stripping Length | Rear end: max 14 mm; Front end: max 10 mm |
| Crimping Capacity | Standard 2 TON (cast ultra-quiet clutch 2.0T terminal machine) |
| Power | 2.75 kW |
| Power Supply | AC 220V 50Hz Single Phase |
| Air Pressure | 0.5 MPa (5 kgf/cm²) |
| Weight | 570 kg |
| Control System | MSP430E microcontroller, 165 NA/MIPS operating mode, 5 μs standby wake-up, high-speed processing |
| Detection Devices | 1. Defective terminal crimping 2. Terminal presence detection 3. Wire presence detection 4. Air pressure abnormality 5. Machine malfunction 6. Insulation sleeve defect alarm 7. Wire shortage or knotting detection 8. Stripping blade protection 9. Auto stop when preset quantity is reached |
| Optional Accessories | 1. Applicators and blades 2. Vertical wire feeder 3. Shaft-type wire payoff stand 4. Long wire conveyor belt 5. Crimp force monitoring system |
This fully automatic dual-end cut strip crimp insulation sleeve insertion machine delivers reliable performance for high-volume wire harness production.
| xx model 1 | xx model 2 | xx model 3 | |
|---|---|---|---|
| Cutting to length: | |||
| Full stripping: | |||
| Half stripping: | |||
| Multi-step stripping: | |||
| Center stripping / Intermediate slitting: |
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| Multi-conductor cable processing: | |||
| Core processing: | |||
| Double sheath cable processing: | |||
| Flat cable processing: | |||
| Cutting pulled strands / Precision cut: |
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| Hot stamp marking: | |||
| Inkjet marking: | |||
| Coiling / Binding | |||
| Sequence processing | |||
| Wire feed (Roller/Belt) | |||
| Wire deposit system | |||
| Pulling / Dereeling prefeeder | |||
| Batch separation | |||
| Twisting / Tinning | |||
| Seal insertion | |||
| Split cycle for closed barrels | |||
| Double crimping | |||
| Sleeve insertion | |||
| Double sheath / Coaxial and triaxial cables |
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| Ferrule crimping | |||
| MIL crimping | |||
