EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine (4 Wires 2 Groups, Short Wire) | Automatic Wire Crimping Machine
| Model: | EVT-522 |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Pair Twisting; |
EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine (4 Wires 2 Groups, Short Wire) | Automatic Wire Crimping Machine
Model: EVT-522 (Wire Harness Processing Equipment)
The EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine (4 Wires 2 Groups, Short Wire) is a high-performance fully automatic dual pair twisting terminal crimping machine designed for efficient wire harness production. This advanced fully automatic dual pair twisting terminal crimping machine integrates wire cutting, stripping, dual pair twisting, and terminal crimping into one seamless process.
Powered by full servo drive technology, the EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine (4 Wires 2 Groups, Short Wire) delivers precise length control, tight and uniform twisting without loose copper strands, and built-in online quality detection to significantly reduce rework. One-click recipe storage enables fast product changeovers. A single operator can monitor multiple machines, saving labor costs and floor space. Ideal for high-volume automotive wire harness and home appliance wire harness manufacturing, this short wire capable dual pair twisting terminal crimping machine processes 4 wires simultaneously into 2 independent twisted pairs.
Key Features of the EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine
- Multi-process integration: One fully automatic dual pair twisting terminal crimping machine replaces multiple standalone machines for cutting, stripping, twisting, and crimping
- High-speed mass production: Productivity increased by over 50% with dual-group (4 wires / 2 groups) simultaneous processing
- Full servo precision control: Extremely low tolerance in cutting and stripping lengths for consistent short wire and standard wire results
- Uniform dual pair twisting: Tight, even twisting without loose strands, eliminating terminal flying-wire defects
- Real-time online detection: Automatic sorting and rejection of defective products to ensure high yield
- One-click recipe recall: Changeover time reduced by up to 70% for different wire harness specifications
- Low labor requirement: One operator manages multiple fully automatic dual pair twisting terminal crimping machines
- Compact footprint: Space-saving design ideal for modern wire harness production workshops
- Short wire capability: Specially optimized for short wire processing while supporting longer lengths
Technical Parameters of the EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine
|
Parameter
|
Specification
|
|---|---|
|
Machine Dimensions & Weight
|
L5500 mm × W2800 mm × H2200 mm, approx. 600 kg
|
|
Applicable Wire Size
|
0.35 – 1.5 mm²
|
|
Wire Feeding Method
|
Synchronous belt pulling
|
|
Processing Length
|
200 – 1500 mm (short wire optimized)
|
|
Stripping Length
|
Both ends 1.0 – 15 mm
|
|
Crimping Capacity
|
2 × 2.0T servo crimping units (30 mm & 40 mm stroke compatible)
|
|
Crimping Applicators
|
Standard OTP, AMP, or European-style molds (40 mm stroke)
|
|
Production Capacity
|
1380 sets/hour (5520 terminals crimped)
|
|
Stripping Method
|
Positive & negative lead screw
|
|
Transfer Method
|
Servo-driven trolley system with high-precision clamps
|
|
Quality Detection Functions
|
Wire shortage alarm, stop signal feedback, terminal pressure monitor, process completion feedback
|
|
Wire Supply Method
|
Manual reel preparation and threading; machine performs automatic feeding and production
|
|
Working Stations
|
10 stations + 4 groups of trolleys
|
|
Air Pressure Requirement
|
0.5 – 0.7 MPa dry clean compressed air
|
|
Power Supply
|
380 V
|
The EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine (4 Wires 2 Groups, Short Wire) series offers flexible configurations to meet different wire harness production needs. Contact us for detailed quotations, custom tooling, or live demonstration of this high-efficiency dual pair twisting terminal crimping solution.
EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine Short Wire | 4 Wires 2 Groups

**EVT-522 Fully Automatic Dual Pair Twisting Terminal Crimping Machine (4 Wires 2 Groups, Short Wire)**
Main Feature: Optimized for short wire processing

**EVT-522 Fully Automatic Dual Pair Twisting & Seal Insertion & Terminal Crimping Machine (4 Wires / 2 Groups)**
Main Feature: Expandable with waterproof seal insertion function
|
Parameter
|
Specification
|
|---|---|
|
Machine Dimensions & Weight
|
L5500 mm × W2800 mm × H2200 mm, approx. 600 kg
|
|
Applicable Wire Size
|
0.35 – 1.5 mm²
|
|
Wire Feeding Method
|
Synchronous belt pulling
|
|
Processing Length
|
200 – 1500 mm (short wire optimized)
|
|
Stripping Length
|
Both ends 1.0 – 15 mm
|
|
Crimping Capacity
|
2 × 2.0T servo crimping units (30 mm & 40 mm stroke compatible)
|
|
Crimping Applicators
|
Standard OTP, AMP, or European-style molds (40 mm stroke)
|
|
Production Capacity
|
1380 sets/hour (5520 terminals crimped)
|
|
Stripping Method
|
Positive & negative lead screw
|
|
Transfer Method
|
Servo-driven trolley system with high-precision clamps
|
|
Quality Detection Functions
|
Wire shortage alarm, stop signal feedback, terminal pressure monitor, process completion feedback
|
|
Wire Supply Method
|
Manual reel preparation and threading; machine performs automatic feeding and production
|
|
Working Stations
|
10 stations + 4 groups of trolleys
|
|
Air Pressure Requirement
|
0.5 – 0.7 MPa dry clean compressed air
|
|
Power Supply
|
380 V
|
















