EVT-037A Fully Automatic Flexible 1~4 to 1~4 Multi-Wire Combined Crimping and Heat Shrink Tube Insertion Machine | Automatic Wire Crimping Machine
| Model: | EVT-037A（Long Wire / Seal Insertion） |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp;
1~4 to 1~4 Wires Combined Crimping
Heat Shrink Tube Insertion;
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EVT-037A Fully Automatic Flexible 1~4 to 1~4 Multi-Wire Combined Crimping and Heat Shrink Tube Insertion Machine | Automatic Wire Crimping Machine
—Flexible multi-wire joint: any combination from 1~4 wires to 1~4 wires (a-A up to abcd-ABCD)
Model: EVT-037A (Wire Harness Processing Equipment)
The EVT-037A Fully Automatic Flexible 1~4 to 1~4 Multi-Wire Combined Crimping and Heat Shrink Tube Insertion Machine is a high-performance wire harness processing solution designed for complex multi-wire joint applications. This fully automatic multi-wire combined crimping machine integrates wire cutting, stripping, seal insertion, terminal crimping, U-type multi-wire joint crimping, heat shrink tube insertion, and heat shrinking in one continuous process.
It supports flexible multi-to-multi wire combinations from 1-to-1 up to 4-to-4 (a-A, a-AB, a-ABC, a-ABCD, ab-AB, ab-ABC, ab-ABCD, abc-ABC, abc-ABCD, abcd-ABCD), making it ideal for automotive, new energy, and industrial wire harness production. Equipped with dual-channel pressure monitoring and CCD visual inspection, the machine ensures consistent quality, high efficiency, and reliable multi-wire combined crimping with heat shrink tube protection on every joint.
Key Features of the EVT-037A Fully Automatic Flexible 1~4 to 1~4 Multi-Wire Combined Crimping and Heat Shrink Tube Insertion Machine
- Fully automatic process: wire cutting, stripping, waterproof seal insertion, terminal crimping, U-type multi-wire joint crimping, heat shrink tube insertion, heat shrinking, and quality inspection
- Flexible 1~4 to 1~4 multi-wire combination capability – supports any ratio from single-to-single up to four-to-four wire joints
- High-precision dual-channel pressure monitoring system + CCD visual inspection for terminal appearance and joint quality
- Three independent stripping modules with forward/reverse screw design for accurate dual-end stripping
- Four servo-driven transfer carriages for stable multi-wire handling
- Vibration bowl feeding for heat shrink tubes (length 25–40 mm, diameter Ø3–Ø6 mm)
- Real-time detection of missing terminals, missing wires, and pressure anomalies
- High production efficiency with modular design for quick changeover between different combination modes
Technical Parameters of the EVT-037A Fully Automatic Flexible 1~4 to 1~4 Multi-Wire Combined Crimping and Heat Shrink Tube Insertion Machine
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Item
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Specification
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Model
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EVT-037A
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Machine Dimensions & Weight
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3000 mm (W) × 3600 mm (D), approx. 2800 kg
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Applicable Wire Size
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0.2 – 1.5 mm²
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Wire Feeding Method
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Feeding roller
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Processing Length
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A-end: 70–900 mm; B-end: 70–1000 mm (conveyor belt required for cutting length >500 mm)
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Stripping Length
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Side 1: 1.0–18 mm; Side 2: 1.0–18 mm
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Crimping Force
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3 × 2.0 T + 1 × 3.0 T (equipped with two sets of EVT dual-channel pressure monitoring systems, total 4 stations)
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Applicable Terminals
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30 mm or 40 mm stroke applicators
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U-type Multi-Wire Joint
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Supports 1:1 to 4:4 combinations
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Heat Shrink Tube
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Vibration bowl feeding (length 25–40 mm, diameter Ø3–Ø6 mm)
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Production Capacity
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8.5 sec/pcs for 1:1 & 1:2; 11 sec/pcs for 2:2 to 2:4 (wire length ≤300 mm, including heat shrinking)
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Stripping Method
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3 sets of stripping modules (forward/reverse screw)
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Transfer Method
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3 sets of servo motors + 1 cylinder, total 4 transfer carriages
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Quality Detection
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Pressure monitoring, missing terminal detection, missing wire detection, 4 sets of terminal appearance CCD inspection
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Air Pressure
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Clean dry air 0.5–0.7 MPa
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Power Supply
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380 V / 50 Hz
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This fully automatic flexible 1~4 to 1~4 multi-wire combined crimping and heat shrink tube insertion machine delivers outstanding efficiency, precision, and versatility for modern wire harness manufacturing.
|
Item
|
Specification
|
|---|---|
|
Model
|
EVT-037A
|
|
Machine Dimensions & Weight
|
3000 mm (W) × 3600 mm (D), approx. 2800 kg
|
|
Applicable Wire Size
|
0.2 – 1.5 mm²
|
|
Wire Feeding Method
|
Feeding roller
|
|
Processing Length
|
A-end: 70–900 mm; B-end: 70–1000 mm (conveyor belt required for cutting length >500 mm)
|
|
Stripping Length
|
Side 1: 1.0–18 mm; Side 2: 1.0–18 mm
|
|
Crimping Force
|
3 × 2.0 T + 1 × 3.0 T (equipped with two sets of EVT dual-channel pressure monitoring systems, total 4 stations)
|
|
Applicable Terminals
|
30 mm or 40 mm stroke applicators
|
|
U-type Multi-Wire Joint
|
Supports 1:1 to 4:4 combinations
|
|
Heat Shrink Tube
|
Vibration bowl feeding (length 25–40 mm, diameter Ø3–Ø6 mm)
|
|
Production Capacity
|
8.5 sec/pcs for 1:1 & 1:2; 11 sec/pcs for 2:2 to 2:4 (wire length ≤300 mm, including heat shrinking)
|
|
Stripping Method
|
3 sets of stripping modules (forward/reverse screw)
|
|
Transfer Method
|
3 sets of servo motors + 1 cylinder, total 4 transfer carriages
|
|
Quality Detection
|
Pressure monitoring, missing terminal detection, missing wire detection, 4 sets of terminal appearance CCD inspection
|
|
Air Pressure
|
Clean dry air 0.5–0.7 MPa
|
|
Power Supply
|
380 V / 50 Hz
|
