EVT-282 Multi-Station Automatic Wire Harness Processing & Kitting Machine for Low-Volume, High-Mix Wire Harness Production
| Model: | EVT-282 |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp;
Multiple Wire Types on One Machine,
Marker Tube & Heat Shrink Tube & Housing Insertion
|
EVT-282 Multi-Station Automatic Wire Harness Processing & Kitting Machine for Low-Volume, High-Mix Wire Harness Production
— Process Multiple Wire Types on One Machine — Automatically Collect Complete Wire Sets for Fast, Easy Manual Assembly. /
Designed for manufacturers producing low volumes of wire harnesses with many different wire types, terminal configurations and processing requirements.
Model: EVT-282 (Wire Harness Processing Equipment)
The EVT-282 is a multi-station automatic wire harness processing and kitting machine developed for low-volume, high-mix wire harness production.
Unlike conventional automatic terminal machines that are typically designed for high-volume production of one specific wire or terminal type, the EVT-282 integrates multiple wire processing stations into one machine. Different types of wires can be processed according to their individual requirements, including different wire sizes, lengths, terminals, seals and other components.
After processing, the machine automatically collects the required wires into a complete wire set according to the configured production sequence. For example, if one agricultural machine requires 20 different wires, the EVT-282 can process these different wires and collect them into one complete set, making it much easier for the operator to pick up the entire set and perform the final manual insertion into the corresponding housing or connector.
This integrated approach helps manufacturers avoid investing in multiple dedicated wire processing machines for relatively small production volumes, while also reducing the manual work required to sort, identify and assemble different processed wires into complete sets.
The EVT-282 does not perform the final connector insertion. Instead, it delivers the processed wires as an organized wire set, ready for convenient manual assembly.
Key Features of the EVT-282 Multi-Station Automatic Wire Harness Processing & Kitting Machine
1. Multi-Station Integrated Processing
Multiple wire processing stations are integrated into a single machine, allowing different types of wires and terminal configurations to be processed within one production system.
2. Designed for Low-Volume, High-Mix Production
Ideal for agricultural machinery, construction equipment, industrial machinery, special vehicles and other applications where each machine may require many different wire types but overall production quantities are relatively small.
3. Multiple Wire Types in One Production System
Different wires can have different:
- Wire specifications
- Cutting lengths
- Terminal types
- Seal requirements
- Processing methods
- Component configurations
The EVT-282 can accommodate these different processing requirements within one integrated platform.
4. Automatic Wire Set Kitting
After individual wires are processed, the machine collects the required wires into a complete wire set.
Instead of receiving dozens of loose wires, the operator receives one complete set ready for final assembly.
5. Reduces Manual Sorting and Searching
Traditional production may require operators to collect different wires from multiple processing machines and manually identify and organize them.
The EVT-282 reduces this additional sorting and preparation work by automatically collecting the wires into their required set.
6. Reduces the Need for Multiple Dedicated Machines
For low-volume production, purchasing a separate automatic machine for every terminal or wire type may result in low equipment utilization and unnecessary investment.
The EVT-282 combines multiple processing functions into one production platform.
7. Suitable for Frequent Product Changes
The multi-station configuration provides greater flexibility when manufacturers need to produce different wire configurations or switch between different wire harness models.
8. Ready for Final Manual Assembly
The machine focuses on wire processing and wire-set preparation.
Once a complete wire set has been collected, the operator can directly take the set to the assembly station and manually insert the wires into the corresponding housing or connector.
Why Choose EVT-282?
Traditional Production
Multiple dedicated machines → Different wires processed separately → Loose wires → Manual sorting → Manual checking → Manual assembly
EVT-282
Multiple processing stations → Different wires processed → Automatic wire-set collection → One complete wire set → Final manual assembly
One Machine. Multiple Wire Types. One Complete Wire Set.
The EVT-282 is particularly suitable when production volume is too low to justify multiple dedicated automatic machines, but the number of wire types within each harness is too high for efficient manual preparation.
Technical Parameters of the EVT-282 Multi-Station Automatic Wire Harness Processing & Kitting Machine
|
Parameter
|
Specification
|
|---|---|
|
Machine Dimensions & Weight
|
5400W × 3200D mm, approx. 2200 kg
|
|
Applicable Wire Size
|
0.3 – 1.5 mm²
|
|
Wire Feeding Method
|
Belt feeding (equipped with 8 wire groups, supports multiple wire types)
|
|
Processing Length
|
195 – 2500 mm
|
|
Stripping Length
|
Dual-end 1.0 – 18 mm
|
|
Crimping Capacity
|
2 × 2.0T servo terminal presses, 30 mm or 40 mm stroke (number of presses customizable)
|
|
Crimping Applicators
|
Standard OTP, AMP, or European-style 40 mm stroke applicators
|
|
Applicable Housing Types
|
Multiple types of connector housings / sockets (customizable)
|
|
Production Capacity
|
Approx. 5.0 sec/pc for 1 m wire length (including heat shrinking)
|
|
Stripping Method
|
Positive-negative lead screw
|
|
Transfer Method
|
Servo-driven carriages with 4 groups of high-precision clamps
|
|
NG Wire Storage
|
Stores up to 4 NG wires
|
|
Assembly Method
|
Sequential assembly
|
|
Quality Detection Functions
|
Copper core contact alarm, stripping end-face inspection, terminal vision monitoring, crimping force monitor, insertion position detection
|
|
Housing Feeding Method
|
Dual vibration bowls
|
|
Number of Work Stations
|
16 stations + 6 groups of carriages
|
|
Air Pressure Requirement
|
0.5 – 0.7 MPa dry, clean compressed air
|
|
Power Supply
|
380V
|
See EVT-282 Multi-Station Automatic Wire Harness Processing & Kitting Machine in Operation Demo
Watch how multiple wire types are processed through different stations and automatically collected into complete wire sets for final manual assembly.
|
Parameter
|
Specification
|
|---|---|
|
Machine Dimensions & Weight
|
5400W × 3200D mm, approx. 2200 kg
|
|
Applicable Wire Size
|
0.3 – 1.5 mm²
|
|
Wire Feeding Method
|
Belt feeding (equipped with 8 wire groups, supports multiple wire types)
|
|
Processing Length
|
195 – 2500 mm
|
|
Stripping Length
|
Dual-end 1.0 – 18 mm
|
|
Crimping Capacity
|
2 × 2.0T servo terminal presses, 30 mm or 40 mm stroke (number of presses customizable)
|
|
Crimping Applicators
|
Standard OTP, AMP, or European-style 40 mm stroke applicators
|
|
Applicable Housing Types
|
Multiple types of connector housings / sockets (customizable)
|
|
Production Capacity
|
Approx. 5.0 sec/pc for 1 m wire length (including heat shrinking)
|
|
Stripping Method
|
Positive-negative lead screw
|
|
Transfer Method
|
Servo-driven carriages with 4 groups of high-precision clamps
|
|
NG Wire Storage
|
Stores up to 4 NG wires
|
|
Assembly Method
|
Sequential assembly
|
|
Quality Detection Functions
|
Copper core contact alarm, stripping end-face inspection, terminal vision monitoring, crimping force monitor, insertion position detection
|
|
Housing Feeding Method
|
Dual vibration bowls
|
|
Number of Work Stations
|
16 stations + 6 groups of carriages
|
|
Air Pressure Requirement
|
0.5 – 0.7 MPa dry, clean compressed air
|
|
Power Supply
|
380V
|

















