EVT-680 Fully Automatic Automotive Wire Harness Processing Center – Dual-End Crimping & Multi-Housing Insertion with Magazine Feeder
| Model: | EVT-680 |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp;
Dual-End Terminal Crimping;
Multi Housing Insertion;
|
EVT-680 Fully Automatic Automotive Wire Harness Processing Center
– Dual-End Crimping & Multi-Housing Insertion with Magazine Feeder
— Process Multiple Wire Types on One Machine — Automatically Collect Complete Wire Sets for Fast, Easy Manual Assembly. /
Designed for manufacturers producing low volumes of wire harnesses with many different wire types, terminal configurations and processing requirements.
Model: EVT-680 (Fully Automatic Automotive Wire Harness Processing Center)
The EVT-680 is a high-efficiency fully automatic automotive wire harness processing center designed for dual-end terminal crimping and multi-housing insertion. Equipped with an advanced magazine feeder system, this automotive wire harness intelligent processing center delivers continuous production for complex multi-connector wire harnesses. It supports up to 8 different housings, enables any-to-any connection, and significantly reduces downtime through quick-change magazines — the ideal solution for high-volume automotive wire harness manufacturing.
The EVT-680 Automotive Wire Harness Processing Center features a high-capacity magazine feeder system that overcomes the limitations of traditional vibratory bowl feeders. With multi-compartment large-capacity storage and dual-magazine alternating feeding, the machine allows non-stop material replenishment, greatly improving overall equipment efficiency. Standardized quick-release magazines enable complete housing changeover in just 30 seconds, supporting simultaneous online production of multiple connector types. This makes the EVT-680 perfect for both high-volume and multi-variety small-batch flexible production of complex automotive wire harnesses.
Key Features of the EVT-680 Automotive Wire Harness Processing Center
- High Production Efficiency: Large-capacity storage + dual-magazine rotation for continuous non-stop feeding, minimizing downtime in automotive wire harness processing.
- Fast Changeover: Complete magazine quick-release and replacement in tens of seconds, ideal for mixed-specification production.
- Superior Quality: Servo-driven smooth feeding with no vibration — protects terminals and housings, reduces jamming and defects.
- Space & Labor Saving: Compact vertical design, offline magazine preparation, one operator can manage multiple machines.
- Easy Maintenance: No vibratory bowl wear parts, simple disassembly and cleaning, low maintenance cost.
- Smart Digital Control: Independent track counting and automatic low-material alarm.
- Optional multiple waterproof seal insertion (customizable).
- Supports storage of up to 20 different wires.
Technical Specifications of EVT-680 Automotive Wire Harness Processing Center
|
Item
|
Specification
|
|---|---|
|
Model
|
EVT-680
|
|
Footprint & Weight
|
7000 mm (W) × 1500 mm (D), approx. 4000 kg
|
|
Applicable Wire Size
|
AWG #16 – #24
|
|
Wire Feeding Method
|
Wire feed rollers
|
|
Processing Length
|
230 mm – 3500 mm
|
|
Stripping Length
|
Both ends 1.0 mm – 18 mm
|
|
Crimping Capacity
|
3.0T servo crimping presses, 8 stations
|
|
Applicable Terminals
|
JAM, OPT, JST, Molex side-feed terminals (JST/Molex require applicator base & punch change)
|
|
Applicable Housing Size
|
Max. 58W × 20D × 15H mm
|
|
Number of Housings
|
Up to 8 different housings
|
|
Production Capacity
|
4.5 sec/pcs (at 500 mm cutting length)
|
|
Stripping Method
|
Positive & reverse lead screw
|
|
Transfer Method
|
Closed-loop stepper shuttle (high positioning accuracy)
|
|
Assembly Mode
|
Sequential assembly
|
|
Single Wire Packing
|
Taping of wires not inserted into housing
|
|
Quality Inspection
|
Copper core end-face vision, terminal appearance vision, terminal presence, insertion depth, stripping quality, wire presence, low air pressure detection, etc.
|
|
Housing Feeding System
|
Magazine feeder (stable feeding for 8 different housings)
|
|
Work Stations
|
7 stations + 4 shuttle groups
|
|
Air Pressure
|
0.5 – 0.7 MPa
|
|
Power Supply
|
3-phase AC 380V
|
|
Wire Payoff Axes
|
12 axes
|
See EVT-282 Multi-Station Automatic Wire Harness Processing & Kitting Machine in Operation Demo
Watch how multiple wire types are processed through different stations and automatically collected into complete wire sets for final manual assembly.
Technical Specifications of EVT-680 Automotive Wire Harness Processing Center
|
Item
|
Specification
|
|---|---|
|
Model
|
EVT-680
|
|
Footprint & Weight
|
7000 mm (W) × 1500 mm (D), approx. 4000 kg
|
|
Applicable Wire Size
|
AWG #16 – #24
|
|
Wire Feeding Method
|
Wire feed rollers
|
|
Processing Length
|
230 mm – 3500 mm
|
|
Stripping Length
|
Both ends 1.0 mm – 18 mm
|
|
Crimping Capacity
|
3.0T servo crimping presses, 8 stations
|
|
Applicable Terminals
|
JAM, OPT, JST, Molex side-feed terminals (JST/Molex require applicator base & punch change)
|
|
Applicable Housing Size
|
Max. 58W × 20D × 15H mm
|
|
Number of Housings
|
Up to 8 different housings
|
|
Production Capacity
|
4.5 sec/pcs (at 500 mm cutting length)
|
|
Stripping Method
|
Positive & reverse lead screw
|
|
Transfer Method
|
Closed-loop stepper shuttle (high positioning accuracy)
|
|
Assembly Mode
|
Sequential assembly
|
|
Single Wire Packing
|
Taping of wires not inserted into housing
|
|
Quality Inspection
|
Copper core end-face vision, terminal appearance vision, terminal presence, insertion depth, stripping quality, wire presence, low air pressure detection, etc.
|
|
Housing Feeding System
|
Magazine feeder (stable feeding for 8 different housings)
|
|
Work Stations
|
7 stations + 4 shuttle groups
|
|
Air Pressure
|
0.5 – 0.7 MPa
|
|
Power Supply
|
3-phase AC 380V
|
|
Wire Payoff Axes
|
12 axes
|
