Fully Automatic Heat Shrink Tube & Waterproof Seal Insertion Terminal Crimping Machine ZOKO-068S
| Model: | ZOKO-068S |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Automatic Terminal Crimping and Waterproof Seal and Heat Shrink Tube Insertion; |
Fully Automatic Heat Shrink Tube & Waterproof Seal Insertion Terminal Crimping Machine
(Wire Harness Processing Equipment)
Model: ZOKO-068S
Fully Automatic Double-End Terminal Crimping Machine with Waterproof Seal Insertion and Heat Shrink Tube Processing
This advanced fully automatic wire processing machine integrates wire cutting, stripping, terminal crimping, waterproof seal (plug) insertion, heat shrink tube cutting, insertion, precise positioning, and heat shrinking into one high-efficiency system. Designed for modern wire harness production, it delivers consistent quality, high output, and significant labor savings for automotive, industrial, and electronic applications.
Core Function Features:
- Fully automatic wire cutting and dual-end stripping
- One-end waterproof seal insertion + terminal crimping
- Opposite-end terminal crimping + automatic heat shrink tube cutting, insertion, precise positioning, and heat shrinking
Key Features & Advantages
1. Powerful Multi-Station Integration
A-end automatically inserts the waterproof seal and crimps the terminal.
B-end crimps the terminal, then automatically cuts, inserts, positions, and heat-shrinks the tube — all completed in a single continuous process.
2. High Heat Shrink Tube Positioning Accuracy
Heat shrink tube positioning accuracy reaches within ±0.5 mm, meeting the strict requirements of high-end customers and ensuring uniform, professional results.
3. Easy Waterproof Seal Changeover
Switching different waterproof seals requires only replacement of the feeding track and fixtures — fast, simple, and highly flexible.
4. High Equipment Utilization Rate
Operators can easily switch between heat shrink tube function, waterproof seal function, or any single-end processing mode. One machine adapts to multiple product requirements with minimal downtime.
5. Significant Labor Cost Reduction
Processes that previously required multiple operators and workstations (heat shrink tube cutting, insertion, positioning, heating, and waterproof seal insertion) are now completed by a single machine. This dramatically reduces labor intensity and overall production costs while improving consistency and yield.Ideal for manufacturers seeking a reliable, high-precision, multi-functional solution for double-end terminal wires with waterproof sealing and heat shrink protection. Contact us today for customization options, technical specifications, or a live demonstration.
Fully Automatic Housing Insertion and Terminal Crimping Machine working video:
| Item | Specification |
| Model | ZOKO-068S |
| Name | Fully Automatic Heat Shrink Tube & Waterproof Seal Insertion Terminal Crimping Machine |
| Cutting Length | 75 mm – 3000 mm (Customized wire output tray required for lengths exceeding 500 mm) |
| Applicable Wire | AWG12# – AWG24# |
| Main Functions | Fully automatic wire cutting, stripping, terminal Waterproof Seal installation, heat shrink tube cutting & insertion, terminal crimping, positioning, and heat shrinking |
| Efficiency | 1500 sets/hour (wire length ≤ 300 mm) |
| Power | 3.5 KW |
| Machine Dimensions | L1800 × W800 × H1860 mm |
| Weight | 680 KG |
| Main Configuration | Mitsubishi servo motors, SMC pneumatic components, HIWIN ball screws and linear guides |
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| Cutting to length: | |||
| Full stripping: | |||
| Half stripping: | |||
| Multi-step stripping: | |||
| Center stripping / Intermediate slitting: |
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| Multi-conductor cable processing: | |||
| Core processing: | |||
| Double sheath cable processing: | |||
| Flat cable processing: | |||
| Cutting pulled strands / Precision cut: |
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| Hot stamp marking: | |||
| Inkjet marking: | |||
| Coiling / Binding | |||
| Sequence processing | |||
| Wire feed (Roller/Belt) | |||
| Wire deposit system | |||
| Pulling / Dereeling prefeeder | |||
| Batch separation | |||
| Twisting / Tinning | |||
| Seal insertion | |||
| Split cycle for closed barrels | |||
| Double crimping | |||
| Sleeve insertion | |||
| Double sheath / Coaxial and triaxial cables |
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| Ferrule crimping | |||
| MIL crimping | |||














