Automatic Two-Wires into One Terminal Crimping Machine with PVC Sleeve Insertion ZOKO-038C
| Model: | ZOKO-038C |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Automatic Flag Terminal Crimping and Housing Insertion; |
Automatic Two-Wires into One Terminal Crimping Machine with PVC Sleeve Insertion ZOKO-038C
(Wire Harness Processing Equipment)
Boost your wire harness production efficiency with the Fully Automatic Dual Wire Combined Terminal Crimping Machine with PVC Sleeve. This advanced automatic dual-wire terminal crimping machine seamlessly combines two wires into one terminal on one end while performing single-end terminal crimping and PVC sleeve insertion on the other wire. The remaining end supports half-stripping or full stripping, delivering precise, high-speed wire processing for electronics, automotive, and industrial applications.
Key Features of the Fully Automatic Dual Wire Combined Terminal Crimping Machine with PVC Sleeve
-
- Completes two-wire combined crimping into a single terminal on one end, simultaneous single-wire terminal crimping plus PVC protective sleeve insertion, with the opposite end configurable for half-strip or full-strip.
- Compatible with both horizontal (side-feed) and vertical (end-feed) molds for fast, tool-free changeovers.
- Supports one-end flag-type (right-angle) terminals with locking function, while handling single-end crimping on the other wire and half/full stripping as needed.
- Touch-screen digital control for cutting length, stripping length, and insulation depth—intuitive interface that is easy to learn and operate with minimal training.
Technical Specifications
|
Parameter
|
Specification
|
|---|---|
|
Model
|
ZOKO-038C
|
|
Machine Dimensions
|
1000 L × 750 W × 1860 H (mm)
|
|
Max Production Capacity
|
3000 sets/hour (at 150 mm length)
|
|
Applicable Wire
|
AWG 1007 #12–#24
|
|
Cutting Length
|
65 mm – 9999 mm (conveyor belt required above 800 mm)
|
|
Cutting Accuracy
|
≤ 0.5 mm + 0.5% of cutting length
|
|
Stripping Length
|
Rear max 14 mm, Front max 10 mm (custom for longer stripping)
|
|
Crimping Force
|
Standard 2 Ton (cast ultra-quiet clutch 2.0T terminal machine)
|
|
Power
|
3.0 kW
|
|
Power Supply
|
AC 220 V 50 Hz single phase
|
|
Compressed Air
|
0.5 MPa (5 kgf/cm²)
|
|
Weight
|
390 kg
|
|
Control System
|
MSP430E microcontroller, 165 NA/MIPS working mode, 5 µs standby wake-up, high-speed computing
|
|
Detection Devices
|
1. Terminal crimping defect 2. Terminal presence 3. Wire shortage or knotting 4. Machine abnormality 5. Total quantity reached
|
|
Optional Accessories
|
1. Cassette molds and blades 2. Vertical wire feeder 3. Horizontal pay-off unit 4. Long-wire conveyor belt 5. Pressure sensing system
|
Ideal for high-volume wire harness manufacturing, the Fully Automatic Dual Wire Combined Terminal Crimping Machine with PVC Sleeve delivers reliable dual-wire joint terminal crimping, precise PVC sleeve insertion, and flexible half/full stripping in one fully automated process. Contact us today for customized solutions and quotes on this dual-wire combined terminal crimping machine.
Fully Automatic Housing Insertion and Terminal Crimping Machine working video:
|
Parameter
|
Specification
|
|---|---|
|
Model
|
ZOKO-038C
|
|
Machine Dimensions
|
1000 L × 750 W × 1860 H (mm)
|
|
Max Production Capacity
|
3000 sets/hour (at 150 mm length)
|
|
Applicable Wire
|
AWG 1007 #12–#24
|
|
Cutting Length
|
65 mm – 9999 mm (conveyor belt required above 800 mm)
|
|
Cutting Accuracy
|
≤ 0.5 mm + 0.5% of cutting length
|
|
Stripping Length
|
Rear max 14 mm, Front max 10 mm (custom for longer stripping)
|
|
Crimping Force
|
Standard 2 Ton (cast ultra-quiet clutch 2.0T terminal machine)
|
|
Power
|
3.0 kW
|
|
Power Supply
|
AC 220 V 50 Hz single phase
|
|
Compressed Air
|
0.5 MPa (5 kgf/cm²)
|
|
Weight
|
390 kg
|
|
Control System
|
MSP430E microcontroller, 165 NA/MIPS working mode, 5 µs standby wake-up, high-speed computing
|
|
Detection Devices
|
1. Terminal crimping defect 2. Terminal presence 3. Wire shortage or knotting 4. Machine abnormality 5. Total quantity reached
|
|
Optional Accessories
|
1. Cassette molds and blades 2. Vertical wire feeder 3. Horizontal pay-off unit 4. Long-wire conveyor belt 5. Pressure sensing system
|
| xx model 1 | xx model 2 | xx model 3 | |
|---|---|---|---|
| Cutting to length: | |||
| Full stripping: | |||
| Half stripping: | |||
| Multi-step stripping: | |||
| Center stripping / Intermediate slitting: |
|||
| Multi-conductor cable processing: | |||
| Core processing: | |||
| Double sheath cable processing: | |||
| Flat cable processing: | |||
| Cutting pulled strands / Precision cut: |
|||
| Hot stamp marking: | |||
| Inkjet marking: | |||
| Coiling / Binding | |||
| Sequence processing | |||
| Wire feed (Roller/Belt) | |||
| Wire deposit system | |||
| Pulling / Dereeling prefeeder | |||
| Batch separation | |||
| Twisting / Tinning | |||
| Seal insertion | |||
| Split cycle for closed barrels | |||
| Double crimping | |||
| Sleeve insertion | |||
| Double sheath / Coaxial and triaxial cables |
|||
| Ferrule crimping | |||
| MIL crimping | |||













