Fully Automatic Dual-End Flag Terminal Crimping Machine with Nylon Housing Insertion | Model ZOKO-066D

(Wire Harness Processing Equipment)

The ZOKO-066D is a high-performance fully automatic dual-end flag terminal crimping machine designed for efficient wire harness production. It automatically completes wire cutting, stripping, double-end terminal crimping (including genuine flag terminals), and double-end housing insertion (including flag-type nylon housings and PVC protective sleeves) in one seamless process. Ideal for manufacturers requiring precision, reliability, and high output in automotive, appliance, and electronics industries.

Key Technical Features

• Fully automatic operation: wire cutting, stripping, dual-end terminal crimping (supports true flag terminals), and dual-end housing insertion (compatible with flag nylon housings).
• Powered by Japanese Mitsubishi servo motors and HIWIN ball screw linear guides for outstanding stability, high precision, and long service life.
• Flag nylon housings withstand temperatures up to 250°C for superior heat resistance and durability.
• Compatible with both horizontal (side-feed) and vertical (end-feed) applicators, featuring quick-change design for fast tooling swaps.
• All parameters including cutting length, stripping length, and insulation crimping depth are digitally controlled via intuitive touch screen — high precision, easy to learn, and simple to operate.
• Equipped with CCD visual inspection system before flag terminal insertion into the nylon housing, effectively preventing defective products from entering the next process.
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  echnical Specifications
  Parameter	Specification
  Model	ZOKO-066D
  Machine Dimensions	1450L × 900W × 1980H mm
  Applicable Wire	AWG #14 – #24
  Cutting Length	80 mm – 3000 mm (conveyor belt required above 800 mm)
  Cutting Accuracy	±0.5 mm + (cutting length × 0.2%)
  Stripping Length	Rear end: max. 14 mm; Front end: max. 10 mm
  Crimping Force	Standard 2.0 Ton (cast ultra-quiet clutch terminal press)
  Power Consumption	3.25 kW
  Power Supply	AC 220V 50 Hz, Single Phase
  Air Pressure	0.5 MPa (5 kgf/cm²)
  Weight	620 kg
  Control System	MSP430E microcontroller with high-speed computing

  Detection & Safety Systems
  Terminal crimping quality detection
  Terminal presence detection
  Wire presence detection
  Low air pressure alarm
  Machine abnormality alarm
  Housing defect alarm
  Wire shortage / knot detection
  Stripping blade protection
  Auto-stop when preset quantity is reached

  Optional Accessories
  Quick-change applicators and blades
  Vertical wire pre-feeder
  Shaft-type wire pay-off stand
  Long-wire conveyor belt
  Crimping force monitoring system

  This fully automatic flag terminal crimping and nylon housing insertion machine delivers high productivity, consistent quality, and easy operation, making it the ideal solution for modern wire harness manufacturing. Contact us today for detailed quotations or customized configurations.

  Fully Automatic Housing  Insertion and Terminal Crimping Machine working video: