Fully Automatic Waterproof Seal Terminal Crimping Twist and Tinning Machine ZOKO-076
| Model: | ZOKO-076S |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Automatic Dual Ends Terminal Crimping ;Dual End Waterproof Seal Plug Insertion; Twist & Tinning |
Fully Automatic Waterproof Seal Terminal Crimping Twisting and Tinning Machine ZOKO-076
(Wire Harness Processing Equipment)
The Fully Automatic Waterproof Seal Terminal Crimping Twisting and Tinning Machine ZOKO-076 is a high-efficiency wire harness processing machine designed for modern electronics, automotive, and industrial cable production. This advanced all-in-one system automatically performs wire cutting, stripping, waterproof seal insertion, terminal crimping, twisting, and tinning in a single continuous process—delivering precise, high-quality results with minimal operator intervention.
Key Technical Features
- One end inserts the waterproof seal (silicone plug) and crimps the terminal simultaneously; the other end performs wire twisting and tinning for complete dual-end processing.
- Advanced “seal-first, strip-second” structure effectively prevents poor crimping, flying strands, and copper wire flipping, ensuring superior connection quality and reliability.
- All critical parameters—including cutting length, stripping length, and insulation depth—are controlled via an intuitive color touchscreen CNC interface. Easy to learn and operate, even for new users.
- Conveyor belt table length is fully customizable to accommodate different wire lengths and production layouts.
Technical Specifications
|
Parameter
|
Specification
|
|---|---|
|
Model
|
ZOKO-076S
|
|
Machine Dimensions
|
1030 L × 840 W × 1980 H (mm)
|
|
Production Capacity
|
1800 pcs/hour (at 300 mm length)
|
|
Applicable Wire
|
AWG 1007 #16 – #26
|
|
Cutting Length
|
40 mm – 1500 mm (conveyor belt required above 800 mm)
|
|
Cutting Accuracy
|
±(0.5 mm + cutting length × 0.2%) or better
|
|
Stripping Length
|
R ≤ 10 mm (customizable)
|
|
Crimping Force
|
Standard 2 TON ultra-quiet terminal press; compatible with imported cassette molds
|
|
Power
|
2.2 kW
|
|
Power Supply
|
AC 220 V 50 Hz single phase
|
|
Compressed Air
|
0.5 MPa (5 kgf/cm²)
|
|
Weight
|
240 kg
|
|
Control System
|
MSP430E microcontroller, 165 NA/MIPS mode, 5 µs standby wake-up, high-speed calculation
|
|
Detection Devices
|
1. Defective terminal crimping 2. Terminal presence/absence 3. Wire missing or knot detection 4. Machine abnormality 5. Total quantity reached
|
|
Optional Accessories
|
1. Cassette molds & blades 2. Vertical wire feeder 3. Horizontal pay-off stand 4. Long-wire conveyor belt 5. Pressure sensing system
|
This fully automatic waterproof seal terminal crimping twisting and tinning machine significantly boosts productivity, reduces labor costs, and guarantees consistent quality for high-volume wire harness manufacturing. Ideal for automotive connectors, waterproof cable assemblies, and precision electronic wiring applications.Contact us today for customization options, quotations, or a live demonstration of the ZOKO-076 series.
Fully Automatic Housing Insertion and Terminal Crimping Machine working video:
|
Parameter
|
Specification
|
|---|---|
|
Model
|
ZOKO-076S
|
|
Machine Dimensions
|
1030 L × 840 W × 1980 H (mm)
|
|
Production Capacity
|
1800 pcs/hour (at 300 mm length)
|
|
Applicable Wire
|
AWG 1007 #16 – #26
|
|
Cutting Length
|
40 mm – 1500 mm (conveyor belt required above 800 mm)
|
|
Cutting Accuracy
|
±(0.5 mm + cutting length × 0.2%) or better
|
|
Stripping Length
|
R ≤ 10 mm (customizable)
|
|
Crimping Force
|
Standard 2 TON ultra-quiet terminal press; compatible with imported cassette molds
|
|
Power
|
2.2 kW
|
|
Power Supply
|
AC 220 V 50 Hz single phase
|
|
Compressed Air
|
0.5 MPa (5 kgf/cm²)
|
|
Weight
|
240 kg
|
|
Control System
|
MSP430E microcontroller, 165 NA/MIPS mode, 5 µs standby wake-up, high-speed calculation
|
|
Detection Devices
|
1. Defective terminal crimping 2. Terminal presence/absence 3. Wire missing or knot detection 4. Machine abnormality 5. Total quantity reached
|
|
Optional Accessories
|
1. Cassette molds & blades 2. Vertical wire feeder 3. Horizontal pay-off stand 4. Long-wire conveyor belt 5. Pressure sensing system
|
| xx model 1 | xx model 2 | xx model 3 | |
|---|---|---|---|
| Cutting to length: | |||
| Full stripping: | |||
| Half stripping: | |||
| Multi-step stripping: | |||
| Center stripping / Intermediate slitting: |
|||
| Multi-conductor cable processing: | |||
| Core processing: | |||
| Double sheath cable processing: | |||
| Flat cable processing: | |||
| Cutting pulled strands / Precision cut: |
|||
| Hot stamp marking: | |||
| Inkjet marking: | |||
| Coiling / Binding | |||
| Sequence processing | |||
| Wire feed (Roller/Belt) | |||
| Wire deposit system | |||
| Pulling / Dereeling prefeeder | |||
| Batch separation | |||
| Twisting / Tinning | |||
| Seal insertion | |||
| Split cycle for closed barrels | |||
| Double crimping | |||
| Sleeve insertion | |||
| Double sheath / Coaxial and triaxial cables |
|||
| Ferrule crimping | |||
| MIL crimping | |||
