EVT-700 Fully Automatic Dual-End Terminal Crimping & Connector Housing Insertion Machine | High-Efficiency Wire Harness Production Equipment

Model: EVT-700 (Wire Harness Processing Equipment)

The EVT-700 Fully Automatic Dual-End Terminal Crimping & Connector Housing Insertion Machine is a high-performance wire harness assembly solution designed for modern electronics manufacturing. This advanced fully automatic dual-head terminal crimping and connector housing insertion machine integrates wire feeding, precise length cutting, dual-end stripping, dual-end terminal crimping, and dual-end housing insertion into one seamless process. It produces finished dual-end connector wire harnesses in a single cycle, significantly boosting productivity while ensuring consistent quality. Ideal for automotive, appliance, consumer electronics, and industrial applications, the EVT-700 supports independent A/B end control, allowing different connector housings on each side and flexible single-end mode operation.

Engineered for efficiency and precision, the EVT-700 Fully Automatic Dual-End Terminal Crimping & Connector Housing Insertion Machine delivers complete wire harness production from raw wire to finished product. The automated sequence includes servo-driven wire feeding, fixed-length cutting, dual-end insulation stripping, simultaneous dual-end terminal crimping, and precise insertion of terminals into connector housings (also called sockets or plastic shells).

A/B ends operate independently, enabling processing of different housing types on each side of the wire. The machine supports multiple wire colors (up to 8 different colors simultaneously) and offers quick changeover between dual-end and single-end modes. With servo-driven systems, intelligent detection, and high compatibility for common connector pitches, this dual-end terminal crimping and housing insertion machine minimizes labor costs, reduces defects, and maximizes output for high-volume wire harness manufacturing.

Key Features of the EVT-700 Fully Automatic Dual-End Terminal Crimping & Connector Housing Insertion Machine

• Dual-End Synchronous High-Speed Operation: Servo-driven dual-head system doubles efficiency—one machine replaces multiple operators for fully automatic dual-end terminal crimping and connector housing insertion.
• Precise Servo Alignment & Non-Damaging Insertion: Three-axis guided housing insertion mechanism ensures accurate alignment with housing cavities. Prevents skewed insertion, pin push-back, or terminal damage.
• Intelligent Quality Detection System: Optional CCD vision inspection combined with terminal pressure monitoring automatically detects crimping defects, incomplete insertion, missing terminals, and other anomalies. Defective products are automatically sorted and isolated.
• High Compatibility & Fast Changeover: Compatible with popular housing pitches including 1.0 mm, 1.25 mm, 2.0 mm, 2.54 mm, and 3.96 mm (single-row and dual-row). Quick mold change for different terminals and housings.
• Flexible Independent Control: A/B ends can process different housings; easy switch to single-end mode for versatile production needs.
• Multi-Color Wire Feeding: Supports simultaneous feeding of up to 8 different colored wires.
• Comprehensive Safety & Detection Functions: Includes copper wire touch detection, copper core end-face vision inspection, terminal appearance inspection, terminal presence detection, insertion completeness detection, stripping quality detection, wire presence detection, and low-pressure air detection.