Fully Automatic Different Gauges Dual Wire Combination Crimping Machine ZOKO-038D
| Model: | ZOKO-038D |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Automatic 2 different gauges wires into one Terminal Crimping ; |
Fully Automatic Dual Wire Combination Terminal Crimping Machine | Different Gauges | for Solar PV & New Energy Cables
(Wire Harness Processing Equipment)
Meet the high-end demands of precision wire harness production—especially for Huawei photovoltaic cables and other new energy applications—with our latest Fully Automatic Dual Wire Combination Terminal Crimping Machine. This full-servo model is engineered for superior accuracy, speed, and long-term stability when processing two wires of different gauges simultaneously.
Key Capabilities
One end of two wires (e.g., AWG 12# + AWG 22#) is combined and jointly crimped onto a single terminal, while the opposite ends of each wire receive individual terminals. The machine supports three different terminals in total, including the option for bulk/loose-piece terminals.
- Full Mitsubishi Servo Control: Every critical station—wire cutting & stripping, translation, terminal crimping, and more—is driven by high-precision Mitsubishi servo motors.
- Redesigned Wire Feeding System: Completely new structure delivers faster feeding speed and higher positioning accuracy, ensuring consistent processing quality and machine reliability.
- Ideal for Solar PV & New Energy Cables: Perfect for high-volume production of photovoltaic wire harnesses and other demanding new-energy applications.
Technical Specifications
|
Parameter
|
Specification
|
|---|---|
|
Model
|
ZOKO-038D
|
|
Capacity
|
2000 pcs/hour (within 300 mm length)
|
|
Function
|
Two wires joint-crimped on one end into the same terminal; individual terminals on the other ends;
|
|
Wire Range
|
AWG24# – AWG10#
|
|
Cutting Length
|
65 – 9999 mm (long wire conveyor belt required for lengths over 800 mm)
|
|
Cutting Accuracy
|
≤ 0.5 mm + cutting length × 0.5%
|
|
Crimping Capacity
|
Standard 2.0 T (cast ultra-quiet clutch terminal machine)
|
|
Power Supply
|
AC 220V 50/60 Hz 20A
|
|
Machine Dimensions
|
L 1,380 × W 1,000 × H 1,860 mm
|
As a professional manufacturer of fully automatic terminal crimping machines, we deliver reliable, high-performance equipment tailored for modern solar PV and new-energy wire harness production. Contact us today for detailed quotes, customization options, or sample processing.
Fully Automatic Housing Insertion and Terminal Crimping Machine working video:
|
Parameter
|
Specification
|
|---|---|
|
Model
|
ZOKO-038D
|
|
Capacity
|
2000 pcs/hour (within 300 mm length)
|
|
Function
|
Two wires joint-crimped on one end into the same terminal; individual terminals on the other ends;
|
|
Wire Range
|
AWG24# – AWG10#
|
|
Cutting Length
|
65 – 9999 mm (long wire conveyor belt required for lengths over 800 mm)
|
|
Cutting Accuracy
|
≤ 0.5 mm + cutting length × 0.5%
|
|
Crimping Capacity
|
Standard 2.0 T (cast ultra-quiet clutch terminal machine)
|
|
Power Supply
|
AC 220V 50/60 Hz 20A
|
|
Machine Dimensions
|
L 1,380 × W 1,000 × H 1,860 mm
|
| xx model 1 | xx model 2 | xx model 3 | |
|---|---|---|---|
| Cutting to length: | |||
| Full stripping: | |||
| Half stripping: | |||
| Multi-step stripping: | |||
| Center stripping / Intermediate slitting: |
|||
| Multi-conductor cable processing: | |||
| Core processing: | |||
| Double sheath cable processing: | |||
| Flat cable processing: | |||
| Cutting pulled strands / Precision cut: |
|||
| Hot stamp marking: | |||
| Inkjet marking: | |||
| Coiling / Binding | |||
| Sequence processing | |||
| Wire feed (Roller/Belt) | |||
| Wire deposit system | |||
| Pulling / Dereeling prefeeder | |||
| Batch separation | |||
| Twisting / Tinning | |||
| Seal insertion | |||
| Split cycle for closed barrels | |||
| Double crimping | |||
| Sleeve insertion | |||
| Double sheath / Coaxial and triaxial cables |
|||
| Ferrule crimping | |||
| MIL crimping | |||
