High-Precision Fully Automatic Servo Dual-End Terminal Crimping Machine with CCD Vision & Crimp Force Monitor ZOKO-028H
| Model: | ZOKO-028H |
|---|---|
| Brand: | KingXoul |
| Function: | Wire Cut, Strip & Crimp; Automatic Dual Ends Terminal Crimping ;CCD Vision & Crimp Force Monitor; |
High-Precision Fully Automatic Servo Dual-End Terminal Crimping Machine with CCD Vision & Crimp Force Monitor
(Wire Harness Processing Equipment)
This high-precision fully automatic servo dual-end terminal crimping machine with CCD vision & crimp force monitor is a professional-grade wire processing solution designed for efficient, accurate, and reliable terminal crimping. It integrates fully automatic wire cutting, stripping, dual-end or single-end terminal crimping, real-time terminal pressure detection, and terminal visual inspection into one seamless process—ideal for high-volume wire harness production.
Fully Automatic Servo Dual-End Terminal Crimping Machine
Key Technical Features
- Premium Drive System: Equipped with Japanese-imported Mitsubishi servo motors and THK precision ball screws & linear guides for outstanding stability, high accuracy, and long service life.
- Direct THK Screw Transmission: The dual-end crimping stations adopt THK screw and linear guide direct-drive technology, delivering superior precision, durability, and consistent performance.
- Wide Wire Compatibility: Processes a broad range of wires from AWG 10 to AWG 28.
- Advanced Quality Control: Both dual-end crimping stations are fitted with Japanese SOLU (Soru) crimp force monitoring systems and CCD visual inspection cameras, effectively preventing defective products from leaving the machine.
- Automatic Good/Bad Separation: Finished wires are automatically sorted into good and defective categories and placed in separate locations, eliminating any risk of mix-up.
- Flexible Applicator Support: Compatible with both horizontal (side-feed) and vertical (end-feed) applicators, featuring quick-change design for fast tooling swaps.
Fully Automatic Servo Dual-End Terminal Crimping Machine SOLU pressure management
Fully Automatic Servo Dual-End Terminal Crimping Machine SOLU pressure management CCD Vision Inspection Standards
Technical Specifications
|
Parameter
|
Specification
|
|---|---|
|
Functions
|
Fully automatic wire cutting, stripping, dual-end / single-end terminal crimping, terminal pressure detection, terminal visual inspection
|
|
Production Capacity
|
2600 pcs/hour (L < 300 mm)
|
|
Cutting Accuracy
|
± (0.5 mm + cutting length × 0.5%)
|
|
Applicable Wire
|
AWG 10 – 28
|
|
Cutting Length
|
30 mm – 9999 mm (conveyor belt required for lengths > 800 mm)
|
|
Stripping Length
|
Front ≤ 10 mm, Rear ≤ 14 mm (longer stripping available on request)
|
|
Machine Dimensions
|
960 L × 890 W × 1860 H (mm)
|
|
Crimping Force
|
Standard 2 T
|
|
Weight
|
860 kg
|
|
Power Supply
|
AC 220 V 50 Hz Single Phase
|
|
Power Consumption
|
2 kW
|
All cutting length, stripping length, and insulation depth parameters are digitally set via the intuitive touch-screen interface. The system is user-friendly—operators can master the machine quickly after minimal training.
This fully automatic servo dual-end terminal crimping machine with CCD vision inspection and crimp force monitor delivers high precision, excellent stability, and superior quality control, making it an ideal choice for modern wire harness manufacturing.
Fully Automatic Housing Insertion and Terminal Crimping Machine working video:
|
Parameter
|
Specification
|
|---|---|
|
Functions
|
Fully automatic wire cutting, stripping, dual-end / single-end terminal crimping, terminal pressure detection, terminal visual inspection
|
|
Production Capacity
|
2600 pcs/hour (L < 300 mm)
|
|
Cutting Accuracy
|
± (0.5 mm + cutting length × 0.5%)
|
|
Applicable Wire
|
AWG 10 – 28
|
|
Cutting Length
|
30 mm – 9999 mm (conveyor belt required for lengths > 800 mm)
|
|
Stripping Length
|
Front ≤ 10 mm, Rear ≤ 14 mm (longer stripping available on request)
|
|
Machine Dimensions
|
960 L × 890 W × 1860 H (mm)
|
|
Crimping Force
|
Standard 2 T
|
|
Weight
|
860 kg
|
|
Power Supply
|
AC 220 V 50 Hz Single Phase
|
|
Power Consumption
|
2 kW
|
