• Fully Automatic Dual-End Terminal Crimping Machine with One Waterproof Seal Plug Insertion ZOKO-076
  • Automatic Dual-End Terminal Crimping Machine with One Waterproof Seal Plug Insertion

Fully Automatic Dual-End Terminal Crimping Machine with One Waterproof Seal Plug Insertion ZOKO-076

Model: ZOKO-076
Brand: KingXoul
Function: Wire Cut, Strip & Crimp; Automatic Dual Ends Terminal Crimping ;Waterproof Seal Plug Insertion
Get a Quote

Fully Automatic Dual-End Terminal Crimping Machine with One Waterproof Seal Plug Insertion ZOKO-076

(Wire Harness Processing Equipment)

The ZOKO-076 is a high-performance fully automatic dual-end terminal crimping machine with one waterproof seal plug insertion, designed for efficient wire harness processing. This all-in-one wire processing equipment automatically completes wire cutting, stripping, single-end silicone waterproof seal (plug/grommet) insertion, and dual-end terminal crimping in a single continuous cycle — ideal for automotive, appliance, and industrial cable assemblies requiring reliable waterproof terminations.

Key Technical Features

  • Fully automatic process: precision wire cutting, stripping, single-end waterproof seal plug insertion, and dual-end terminal crimping completed in one seamless operation.
  • Advanced “seal-first, strip-second” structure effectively prevents poor crimping, copper wire displacement, and flying strands, ensuring higher quality and stability.
  • All key parameters — cutting length, stripping length, insulation retention depth, and more — are digitally controlled via an intuitive color touchscreen. Easy to learn and operate with minimal training.

    • Technical Specifications

    Item
    Specification
    Model
    ZOKO-076
    Machine Dimensions
    1030 L × 840 W × 1980 H (mm)
    Production Capacity
    2200 pcs/hour (at 300 mm length)
    Applicable Wire
    AWG 1007 #12 – #26
    Cutting Length
    40 mm – 1500 mm (conveyor belt required above 800 mm)
    Cutting Accuracy
    Within 0.5 mm + cutting length × 0.2%
    Stripping Length
    R < 10 mm, L > (adjustable)
    Crimping Force
    Standard 2 TON ultra-quiet terminal press; compatible with imported cassette applicators
    Power
    2.2 kW
    Power Supply
    AC 220 V 50 Hz single phase
    Compressed Air
    0.5 MPa (5 kgf/cm²)
    Weight
    680 kg
    Control System
    MSP430E microcontroller, 165 NA/MIPS mode, 5 μs standby wake-up, high-speed processing
    Detection Functions
    1. Poor terminal crimping 2. Terminal presence/absence 3. Wire shortage or knotting 4. Machine abnormality 5. Total count reached
    Optional Accessories
    1. Cassette applicator & blades 2. Vertical wire feeder 3. Horizontal pay-off stand 4. Long-wire conveyor belt 5. Crimp force monitoring system

    This fully automatic dual-end terminal crimping machine with waterproof seal insertion delivers high efficiency, consistent quality, and easy operation for modern wire harness production lines.

    Fully Automatic Housing  Insertion and Terminal Crimping Machine working video:

    Item
    Specification
    Model
    ZOKO-076
    Machine Dimensions
    1030 L × 840 W × 1980 H (mm)
    Production Capacity
    2200 pcs/hour (at 300 mm length)
    Applicable Wire
    AWG 1007 #12 – #26
    Cutting Length
    40 mm – 1500 mm (conveyor belt required above 800 mm)
    Cutting Accuracy
    Within 0.5 mm + cutting length × 0.2%
    Stripping Length
    R < 10 mm, L > (adjustable)
    Crimping Force
    Standard 2 TON ultra-quiet terminal press; compatible with imported cassette applicators
    Power
    2.2 kW
    Power Supply
    AC 220 V 50 Hz single phase
    Compressed Air
    0.5 MPa (5 kgf/cm²)
    Weight
    680 kg
    Control System
    MSP430E microcontroller, 165 NA/MIPS mode, 5 μs standby wake-up, high-speed processing
    Detection Functions
    1. Poor terminal crimping 2. Terminal presence/absence 3. Wire shortage or knotting 4. Machine abnormality 5. Total count reached
    Optional Accessories
    1. Cassette applicator & blades 2. Vertical wire feeder 3. Horizontal pay-off stand 4. Long-wire conveyor belt 5. Crimp force monitoring system
    xx model 1 xx model 2 xx model 3
    Cutting to length:
    Full stripping:
    Half stripping:
    Multi-step stripping:
    Center stripping /
    Intermediate slitting:
    Multi-conductor cable processing:
    Core processing:
    Double sheath cable processing:
    Flat cable processing:
    Cutting pulled strands /
    Precision cut:
    Hot stamp marking:
    Inkjet marking:
    Coiling / Binding
    Sequence processing
    Wire feed (Roller/Belt)
    Wire deposit system
    Pulling / Dereeling prefeeder
    Batch separation
    Twisting / Tinning
    Seal insertion
    Split cycle for closed barrels
    Double crimping
    Sleeve insertion
    Double sheath / Coaxial
    and triaxial cables
    Ferrule crimping
    MIL crimping