• Fully Automatic Servo Terminal Crimping and Twisting Tinning Machine

Fully Automatic Servo Terminal Crimping Twisting and Tinning Machine ZOKO-018HS

Model: ZOKO-018
Brand: KingXoul
Function: Wire Cut, Strip & Crimp;
Twisting & Tinning.
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Fully Automatic Servo Terminal Crimping Twisting and Tinning Machine

(Wire Harness Processing Equipment)

The Fully Automatic Servo Terminal Crimping Twisting and Tinning Machine is a high-precision, high-efficiency wire processing solution designed for modern wire harness production. Powered by advanced servo motors, this machine delivers outstanding accuracy and stability for demanding manufacturing environments. It fully automates wire cutting, stripping, twisting, tinning, and single-end terminal crimping in one continuous process, significantly reducing labor costs while ensuring consistent quality.

Key Features of the Automatic Servo Terminal Crimping Twisting and Tinning Machine

  • Fully automatic wire cutting, stripping, twisting & tinning, and single-end terminal crimping for maximum productivity.
  • Compatible with both horizontal and vertical applicators (OTP-style), allowing quick and easy mold changeover.
  • One end performs precise cutting, stripping, and terminal crimping; the other end supports full stripping, half stripping, or twisting + tinning according to process requirements.
  • All critical parameters including cutting length, stripping length, and insulation crimp depth are digitally controlled via an intuitive touch screen for fast setup and high repeatability.
This Fully Automatic Servo Terminal Crimping Twisting and Tinning Machine significantly improves production efficiency while ensuring consistent high-quality crimping results.

Product Parameters – Fully Automatic Servo Terminal Crimping Twisting and Tinning Machine

Parameter
Specification
Model
ZOKO-018HS
Machine Dimensions
970L × 850W × 1860H (mm)
Production Capacity
1800 pcs/hour (at 300 mm wire length)
Applicable Wire
AWG 14–28 (UL1007 and similar)
Cutting Length
45 mm – 9999 mm (conveyor belt required above 800 mm)
Cutting Accuracy
≤ 0.5 mm + (cutting length × 0.5%)
Stripping Length
Front ≤ 10 mm (adjustable)
Crimping Force
Standard 2 Ton ultra-quiet terminal press (supports 30 mm or 40 mm stroke applicators)
Power
2.8 kW
Power Supply
AC 220V 50Hz Single Phase
Air Pressure
0.5 MPa
Weight
650 kg
Control System
MSP430E microcontroller, high-speed computation with 5 μs standby wake-up
Detection Functions
1. Crimping defect 2. Terminal presence 3. Wire missing/knotting 4. Machine abnormality 5. Total count reached
Optional Accessories
1. Applicators & blades 2. Vertical wire feeder 3. Shaft-type pay-off stand 4. Long-wire conveyor belt 5. Crimping force monitoring system

Detection Functions

  • Poor terminal crimping detection
  • Terminal presence detection
  • Wire shortage or knotting detection
  • Machine abnormality detection
  • Total production quantity reached

Optional Accessories

  • Cassette molds and blades
  • Vertical wire feeder
  • Horizontal wire payoff stand
  • Long-wire conveyor belt
  • Pressure sensing system

This Fully Automatic Servo Terminal Crimping Twisting and Tinning Machine combines servo-driven precision with versatile processing capabilities, making it ideal for electronics, automotive, and appliance wire harness manufacturers seeking reliable, high-volume production with excellent tinning quality and terminal crimping consistency.

Fully Automatic Housing  Insertion and Terminal Crimping Machine working video:

Parameter
Specification
Model
ZOKO-018HS
Machine Dimensions
970L × 850W × 1860H (mm)
Production Capacity
1800 pcs/hour (at 300 mm wire length)
Applicable Wire
AWG 14–28 (UL1007 and similar)
Cutting Length
45 mm – 9999 mm (conveyor belt required above 800 mm)
Cutting Accuracy
≤ 0.5 mm + (cutting length × 0.5%)
Stripping Length
Front ≤ 10 mm (adjustable)
Crimping Force
Standard 2 Ton ultra-quiet terminal press (supports 30 mm or 40 mm stroke applicators)
Power
2.8 kW
Power Supply
AC 220V 50Hz Single Phase
Air Pressure
0.5 MPa
Weight
650 kg
Control System
MSP430E microcontroller, high-speed computation with 5 μs standby wake-up
Detection Functions
1. Crimping defect 2. Terminal presence 3. Wire missing/knotting 4. Machine abnormality 5. Total count reached
Optional Accessories
1. Applicators & blades 2. Vertical wire feeder 3. Shaft-type pay-off stand 4. Long-wire conveyor belt 5. Crimping force monitoring system